The Future of Road Rehabilitation: RM400 Innovations

8 Min read

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Caleb Woods

Caleb Woods

Content Specialist, Boom & Bucket

June 30, 2023

The RM400 road reclaimer is a new and innovative machine that is changing the future of road rehabilitation. The RM400 is a self-propelled machine that can cut, mix, and lay new road surfaces. It is also equipped with many features that make it safer and more friendly than traditional road construction methods.

The RM400 also has many features that make it safer to operate, including a cab that is designed to protect the operator from falling debris and a high-visibility design that makes it easy for other drivers to see the machine on the road.

How does an RM400 road reclaimer work?

The RM400 road reclaimer is a versatile machine that can be used to rehabilitate roads, stabilize soil, and perform other construction tasks. It works by using a pair of rotating drums to cut and reshape the material on the ground. The drums are driven by a powerful engine and can be adjusted to control the depth and width of the cut. The material that is cut by the drums is then transported to a hopper, where it can be loaded onto a truck or used to create a new surface.

The RM400 road reclaimer is a valuable tool for contractors and operators who need to improve the quality and durability of their work. It is also a safe and efficient machine to operate, thanks to its ergonomic design and advanced safety features.

What are the benefits of using an RM400 road reclaimer?

The RM400 road reclaimer is a versatile machine that can be used for a variety of applications, including road rehabilitation, soil stabilization, construction, and mining. It offers many benefits, including:

1. Increased productivity

The RM400 can reclaim up to 1,000 square feet per hour, which can help contractors save time and money on their projects. This is because the RM400 can cut, grade, and compact material in a single pass, which eliminates the need for many machines.

2. Improved quality

The RM400 can produce a smooth, even surface that is more durable than traditional methods. This is because the RM400 has many features that help to control the quality of the material, such as a laser leveling system and a vibration system.

3. Reduced costs

The RM400 can help contractors reduce their costs by eliminating the need for manual labor and by reducing the amount of material that is wasted. This is because the RM400 can do the work of many machines, and it can be used to reclaim material that would otherwise be wasted.

4. Improved safety

The RM400 has many safety features, such as a rollover protection system and a cab that is designed to protect the operator in the event of an accident. These features help to keep the operator safe while they are operating the machine.

5. Environmental benefits

The RM400 can help contractors reduce their environmental impact by using less material and by producing less dust. This is because the RM400 can reclaim material that would otherwise be wasted, and it can do so in a way that minimizes dust production.

The RM400 road reclaimer is a versatile machine that offers many benefits for contractors and operators. It can help to improve productivity, quality, cost-efficiency, safety, and environmental performance.

Features of RM400 Road Reclaimer

Easy Operation and Learning

The RM400 road reclaimer is easy to operate and learn. The machine has a 25 cm (10 in) color touchscreen display and pushes button controls that make it easy to match machine functions with gradation specifications. The machine also has hand-wheel steering for precise machine control. The controls are located and grouped by function for quick and easy access.

Enhanced Visibility Improves Performance and Safety

The RM400 road reclaimer features many innovative design elements that improve visibility for the operator, including:

  1. A standard FOPS cab with heating and air conditioning provides a comfortable work environment for the operator, even in harsh conditions.

  1. A full left-to-right sliding cab optimizes sight lines and allows the operator to see the entire work area.

  1. A heated, 180-degree positioning air-ride suspension seat with fore and aft change increases operator comfort and visibility.

  1. Standard and optional cameras can be viewed on large, in-cab displays to improve performance and safety.

  1. Standard front and rear-mounted cameras enhance fore and aft visibility.

  1. Optional side-mounted cameras supplement visibility to each side of the machine.

  1. Optional cameras mounted above the front and rear mixing chamber doors provide obstacle avoidance and gradation results.

The enhanced visibility provided by the RM400 road reclaimer helps operators to work more safely and efficiently, which can lead to improved productivity and profitability.

Efficient Power and Increased Mobility

The RM400 road reclaimer is powered by a Cat® C9.3B engine that provides 310 kW (416 hp) of power. This engine is 19% more powerful than the previous engine, and it meets regional emission standards.

The RM400 is a powerful and versatile machine that can be used for a variety of applications, including road rehabilitation, soil stabilization, construction, and mining. It is a valuable tool for any contractor or operator who is looking for a machine that can get the job done safely.

Provide Exceptional Mix Quality Standards

The RM400 road reclaimer mixes materials like a pro, using advanced electronics to control depth, speed, and gradation. Three rotor speeds and adjustable doors mean superior mix quality for a wide variety of projects. A simple gauge and float feature make operation easy, while three rotor options let you tackle any reclamation or stabilization job. Here is a more detailed explanation of each point:

  1. Advanced electronic controls: The RM400 road reclaimer uses advanced electronic controls to keep the rotor at the proper depth and the machine at an optimized speed. This ensures that the material is mixed evenly and thoroughly, resulting in superior mix quality.

  1. Three rotor speeds: The RM400 road reclaimer has three separate rotor speeds that can be selected while in operation. This allows the operator to adjust the speed to match the material being mixed and the desired gradation.

  1. Material gradation: Material gradation refers to the size and distribution of the particles in a material. The RM400 road reclaimer can modify material gradation by adjusting the front and rear mixing chamber doors. This allows the operator to create a mix that is tailored to the specific needs of the project.

  1. Simple gauge: A simple gauge located on the LCD display keeps the operator informed of the door position. This helps the operator to make accurate adjustments to the door position, ensuring that the material is mixed.

Water Spray Systems

Optional spray systems deliver precise mix quality. Water and emulsion additive systems ensure that mix design specifications are met. A computerized metering system monitors the application rate of additives. A wide range of variable flow rates can be optimized for a variety of applications, including:

  1. Water flow rates from 30 to 1900 liters per minute (8 to 500 gallons per minute)

  1. Emulsion flow rates from 30 to 946 liters per minute (8 to 250 gallons per minute)

The spray system can be set up to deliver liquid additives according to specifications, by volume per square meter (square yard), or by percent of material density.

Streamlined service and increased uptime

  1. Ground-level access to routine maintenance items simplifies service and improves safety.

  1. An auto-reversing cooling fan helps prevent debris buildup, extending maintenance intervals for cleaning the cooling package.

  1. The rotor drive system uses automated bearing lubrication.

  1. The rotor chain drive is self-lubricating and requires no routine maintenance.

  1. The hydraulically-actuated rotor drive clutch does not require adjustment.

Built-in diagnostics monitor machine systems, alert the operator of performance issues, and provide troubleshooting information.

Applications

  1. Road rehabilitation: The RM400 can be used to cut, grade, and compact road surfaces, improving their quality and lifespan.

  1. Soil stabilization: The RM400 can be used to mix soil with water or emulsion to improve its strength and durability.

  1. Construction: The RM400 can be used to build roads, bridges, and other structures, as well as create foundations and other support structures.

  1. Mining: The RM400 can be used to reclaim and grade material in mining operations, improving safety and efficiency.

  1. Other applications: The RM400 can also be used for a variety of other applications, such as creating sports fields, playgrounds, and other recreational areas.

The RM400 road reclaimer is a versatile machine that can be used to improve the quality, durability, and safety of a variety of projects.

Maintenance and Safety

The RM400 road reclaimer is a powerful machine that requires regular maintenance. They have safety precautions to ensure safe operation. Routine maintenance includes checking the oil level, inspecting the tires, and cleaning the machine. Troubleshooting and repairs should only be performed by qualified personnel. When operating the RM400, it is important to follow all safety procedures:

  1. Wearing the proper safety gear,

  1. Being aware of your surroundings,

  1. Operating the machine in a safe manner.

Some of the hazards associated with the RM400 include rollover, equipment failure, and flying debris. if you are tired or under the influence of alcohol or drugs, have the machine inspected and serviced regularly by a qualified technician.

Conclusion

The RM400 road reclaimer is a versatile machine that can be used for a variety of applications. It offers many benefits, including increased productivity, improved quality, and reduced costs. It also improved safety and environmental benefits. The RM400 is a valuable tool for any contractor or operator who is looking to improve their road rehabilitation or soil stabilization projects.

Caleb Woods
Caleb Woods

Caleb Woods is an experienced content specialist and an editor at Boom & Bucket, blending his journalism background with expertise in the heavy equipment industry. He delivers engaging, informative content to help professionals stay informed and make smarter decisions in the machinery market.

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