How to Operate a Telehandler in Difficult Conditions

Telehandlers, also known as telescopic handlers or rough terrain forklifts, are versatile machines designed to handle various tasks, including lifting heavy loads and accessing elevated areas. However, operating a telehandler in challenging conditions requires extra care and expertise. In this comprehensive guide, we will provide you with essential tips and techniques to operate a telehandler safely and effectively in difficult conditions. From prioritizing proper training to handling extreme weather scenarios, we'll equip you with the knowledge and skills to navigate rough terrain, avoid rollovers, and overcome challenging situations with confidence.

Prioritize Proper Training

Before using a telehandler, undergo thorough training to understand its controls and functions. Training helps prevent accidents and enhances your confidence in difficult situations. Ensure you receive training from qualified instructors and familiarize yourself with the operator's manual.

Inspect the Telehandler

Before each use, inspect the telehandler for any signs of damage or mechanical issues. Pay special attention to tyres, brakes, and hydraulic systems to avoid breakdowns during operation. If you notice any problems, report them to the maintenance team and avoid using the telehandler until it's in proper working condition.

Use Appropriate Attachments

Ensure you use the correct attachments for the task at hand. Using improper attachments can lead to instability and accidents, especially in difficult conditions. Always refer to the manufacturer's guidelines and specifications to select the right attachment for the job.

Evaluate the Terrain

Assess the terrain and identify potential hazards before starting work. Be aware of uneven ground, slopes, and obstacles to machinery that may pose a risk during operation. Take note of any soft or muddy areas that could cause machinery or the telehandler operating heavy equipment to get stuck.

Check Weight Capacities

Always operate heavy equipment and adhere to the telehandler's weight capacities to maintain stability and prevent heavy equipment from tipping over. Avoid overloading the machine, especially when operated in challenging conditions. Consider the weight of the load, attachments, and any accessories being used.

Keep a Low Center of Gravity

Maintain a low centre of gravity by keeping the load close to the ground when moving. This reduces the risk of tipping and enhances stability. When raising the boom, extend it gradually and avoid sudden movements that can shift the balance.

Use Slow and Smooth Movements

Operate the telehandler with slow and smooth movements, especially when navigating difficult terrain. Abrupt actions can lead to instability and accidents. Avoid jerky movements, and if the terrain is particularly rough, reduce your speed even further.

Wear Safety Gear

Always wear appropriate personal protective equipment, such as a hard hat, safety boots, and high-visibility clothing, to protect yourself in case of any mishaps. Safety gear is your first line of defence against potential hazards.

Tips for Operating a Telehandler in Rough Terrain

Engage Four-Wheel Drive

Activate the vehicle in four-wheel-drive mode when operating on rough or uneven terrain. This feature provides better traction and manoeuvrability, enhancing the telehandler's versatility and ability to navigate challenging landscapes.

Adjust the Stabilizers

Extend the stabilizers fully before lifting a load on uneven ground. Stabilizers enhance the telehandler's stability and prevent tipping during operation. Make sure the stabilizers are firmly placed on the ground before lifting the boom.

Plan Your Route

Plan your route and choose the smoothest path possible. Avoid sudden turns or sharp angles, as they can cause instability. Assess the terrain and plan how you will approach any inclines or declines.

Stay Mindful of Overhead Obstacles

Be aware of overhead obstacles such as power lines or tree branches, especially when extending the telehandler's boom extension. Maintain a safe distance to prevent accidents. Always look up and around before raising the boom extension.

Drive at a Safe Speed

Adhere to the recommended speed limits and drive at a safe and controlled pace, especially on rough terrain. Avoid sudden accelerations or decelerations. Adjust your speed according to the terrain conditions.

Communicate with Ground Support

Establish clear communication with ground personnel while navigating rough terrain. This helps them guide you and avoid potential hazards. Use hand signals or radios to stay in contact with the ground crew.

By following these guidelines, you can ensure a smooth and secure operation even in the most challenging environments, maximizing the telehandler's capabilities while keeping operator safety a top priority.

How to Operate a Telehandler in Difficult Conditions

What to Do If Your Telehandler Gets Stuck

Assess the Situation

When your telehandler gets stuck, the first step is to remain calm and assess the situation. Identify the cause of the problem, such as soft ground, uneven terrain, or a mechanical malfunction. Understanding the root of the issue will help you determine the best course of action.

Check for Obstacles

Inspect the immediate surroundings to ensure there are no obstacles hindering the telehandler's movement. Clear any debris or objects that might be blocking the path. Sometimes, a minor obstruction can be the cause of the issue.

Engage Four-Wheel Drive

If the telehandler is stuck on slippery or uneven terrain, engage the four-wheel-drive mode. This feature provides enhanced traction and manoeuvrability, increasing the chances of freeing the machine.

Extend Stabilizers

Before attempting to move the telehandler, extend the stabilizers fully to provide additional support and stability. Lowering the boom and extending fully extended the stabilizers maximizes the machine's balance.

Slow and Steady

When attempting to pull up to move the telehandler, do so slowly and steadily. Avoid sudden jerks or aggressive movements to push or pull up that could exacerbate the situation. Gradual movements increase the chances of successful recovery.

Use Recovery Equipment

If the telehandler remains stuck, consider using recovery equipment such as a winch or tow strap. Attach the equipment securely to the telehandler, vehicle, or a nearby sturdy object to facilitate extraction.

How to Operate a Telehandler in Extreme Weather

The certified trainer gave the new operator a hands-on operational review of the telescopic handler, including how to extend the reach forklift forward to its full extension. Most telehandlers can extend their forks forward to reach objects that are further away, making them a versatile piece of equipment for a variety of tasks.

Telehandler Rainy Weather Operation

1. Reduce Speed: Drive at a slower pace to maintain control and prevent skidding.

2. Avoid Puddles: Steer clear of deep puddles, as they may hide potential hazards.

3. Keep Boom Low: Lower the boom to maintain stability in windy and wet conditions.

4. Use Wipers: Keep the windshield wipers operational for clear visibility.

Telehandler Snowy Weather Handling

1. Clear Snow: Remove snow from the telehandler's windows, mirrors, and lights for clear visibility.

2. Use Chains: Consider using tyre chains for enhanced traction on icy surfaces.

3. Warm-Up: Allow the telehandler to warm up before operation in extremely cold weather.

4. Slow Movements: Drive with extra caution to prevent sliding on icy ground.

Telehandler Winter Operation

In harsh winter conditions, take these extra precautions:

1. Anti-Freeze Fluid: Ensure the telehandler's coolant and other fluids are suitable for cold temperatures.

2. Shelter Storage: If possible, store the telehandler indoors or under a protective shelter to prevent damage from snow and ice buildup.

3. Battery Care: Keep the battery charged and protected from extreme cold.

Telehandler Hot Weather Operation

In scorching heat, take measures to protect the telehandler and its operator:

1. Monitor Coolant: Regularly check the coolant level to prevent overheating.

2. Shade Parking: Park the telehandler in the shade during breaks to avoid prolonged exposure to direct sunlight.

3. Hydration: Stay hydrated and encourage the telehandler operators to drink plenty of water.

Telehandler Windy Weather Operation

Windy conditions can affect telehandler stability and visibility. Follow these guidelines:

1. Reduce Height: Avoid raising the boom to extreme heights in high winds.

2. Positioning: Park the telehandler in a direction that minimizes exposure to strong crosswinds.

3. Secure Loads: Ensure all loads, wheels, and attachments to wheels are securely fastened to prevent shifting in windy conditions.

How to Avoid Rollovers When Operating a Telehandler

Factors Leading to Rollover Incidents

Several factors contribute to telehandler rollover incidents, including:

1. Uneven Terrain: Operating on uneven or sloping ground can increase the risk of rollovers, especially when handling heavy loads.

2. Exceeding Load Capacity: Overloading the telehandler beyond its capacity can destabilize the machine, leading to potential rollovers.

3. High Center of Gravity: Telehandlers have a high centre of gravity due to their telescopic boom, making them susceptible to tipping.

4. Sudden Movements: Abrupt turns, stops, or accelerations can disturb the balance and stability of the telehandler.

5. Improper Use of Attachments: Using different attachments, that are not suitable for the task can cause instability during operation.

The Importance of Operator Training

1. Familiarity with Controls: Operators should be well-versed in using all the controls, levers, and switches of the telehandler.

2. Load Chart Interpretation: Understanding the load chart is crucial to determining the telehandler's lifting capacities at various boom positions.

3. Stability Principles: Learning about the machine's stability triangle and how to maintain a low centre of gravity is essential for preventing rollovers.

4. Site Assessment: Operators must be skilled in evaluating the work site for potential hazards and identifying suitable routes.

5. Safe Maneuvering Techniques: Mastering smooth and controlled movements is essential to avoid sudden jerks that could lead to instability.

Conclusion

In conclusion, proper training, inspections, and safety precautions are crucial for operating a telehandler in difficult conditions. Evaluate terrain, use four-wheel drive, extend stabilizers, and wear safety gear in rough terrain. To avoid rollovers, maintain a low centre of gravity and follow stability principles. If stuck, assess the situation, engage a four-wheel drive, extend stabilizers, and use recovery equipment if needed. Adapt operation in extreme weather. Prioritize safety to maximize the telehandler's capabilities.